Analytical–Numerical Methods of Predicting the Mechanical Properties of Welded Joints Made of Steel

Main Article Content

Z. Saternus
W. Piekarska
M. Kubiak
T. Domański

Abstract

The work concerns an analysis of phase transformations in the solid state and the prediction of the structure and mechanical properties of steel using analytical models and numerical methods. The analytical models involve building simplified continuous cooling transformation diagrams for welding,  predicting  the  microstructure  based  on  the chemical composition of steel, as well as assessing  the  mechanical  properties  of  the  welded  joint  made  of  S1100QL  steel. The kinetics of phase transformations and prediction of mechanical properties distribution in the cross-section of the joint are carried out based on analytical methods. The analytical models presented in this work replace the classic mathematical models of phase transformation kinetics and interpolated experimental continuous cooling transformation diagrams (time–temperature transformation). The analytical relationships presented in the work are determined by the chemical composition of the steel and the cooling time t8/5. Based on the chemical composition of the steel, the continuous cooling transformation diagrams and the specific volume fractions of phases as a function of the cooling time t8/5 of the steel are determined. The numerical simulation of the welding process of sheets made of S1100QL steel is carried out in Abaqus software using DFLUX and HEATVAL numerical subroutines. The calculations use the mathematical model of Goldak's volumetric welding source power distribution. Thermal cycles and temperature field are numerically determined. The research results obtained in this work are compared with the experimental results.

Article Details

How to Cite
[1]
Z. Saternus, W. Piekarska, M. Kubiak, and T. Domański, “Analytical–Numerical Methods of Predicting the Mechanical Properties of Welded Joints Made of Steel”, Acta Phys. Pol. A, vol. 146, no. 6, p. 751, Dec. 2024, doi: 10.12693/APhysPolA.146.751.
Section
Special segment

References

N. S. Bailey, Ch. Katinas, Y. C. Shin, J. Mater. Process. Tech. 247, 223 (2017)

F. Zhao, J. Huang, Z. Zhang, Optics & Laser Technology 181, 112010 (2025)

J. Brabec, Š. Jeřek, L. Beneš, A. Kříž, P. Majrich, Manufacturing Technology 21(1), 29 (2021)

V.I. Makhnenko, E.A. Velikoivanenko, O.V. Makhnenko, G.F. Rozynka, N.I. Pivtorak, Issledovanie vlijanija fazovych prevrascenij na ostatocnye naprjazenija pri svarke kol'cevych stykov trub. Avtomat. Svarka 5, 3-8 (2000)

H. Sun, Y. Han, Z. Sun, Z. Dong, R Lang, J. Manuf. Process. 120, 1192 (2024)

W. Piekarska, M. Kubiak, Z. Saternus, Arch. Metall. Mater. 57(4), 1219 (2012)

P. Seyffart, O.G. Kasatkin, Mathematisch-statistische Beschreibung der Austenitumwandlung in der Wärmeeinflußzone, Schweißtechnik 29, 117 (1979)

P. Seyffart, O.G. Kasatkin, Avtomat. Svarka 1, 7 (1984)

P. Seyffart, O.G. Kasatkin, Rascentnye modeli dla ocenki mechaniceskich svojstv metalla ZTV pri svarke nizkoegirovannych stalej, Proc. Int. Conference mechanical Modelling and Information Technologies in Welding and Related Processes, ed. V.I.Makhnenko, Katsiveli, Crimea, E.O. Paton Welding Inst. of NAS of Ukraine, pp. 103-106, Kiev 2002

J. Mikuła, Analityczne metody oceny spawalności stali, zeszyty naukowe Mechanika nr 85, Politechnika Krakowska, Kraków, 2001

W. Piekarska, Analiza numeryczna zjawisk termomechanicznych procesu spawania laserowego. Pole temperatury, przemiany fazowe i naprężenia, seria Monografie nr 135, Wydawnictwo Politechniki Częstochowskiej, Częstochowa, 2007 (in Polish)

W. Piekarska, D. Goszczyńska, Z. Saternus, J. Appl. Math. Comput. Mech. 14(2), 61 (2015)

J. Nowacki, A. Sajek, P. Matkowski, Arch. Civ. Mech. Eng. 16, 777 (2016)

T. Ślęzak, L. Sniezek, Key Engineering Materials 598, 237 (2024)

I. Samardžić, A. Ćorić, M. Dunđer, Metalurgija 55, 453 (2016)

SIMULIA Dassault System, Abaqus theory manual, Version 6.7, 2007

J.A. Goldak, Computational Welding Mechanics, Springer NY, 2005